Serious
hobbyists purposely purchase stills
for sale in an effort to
create their own mash recipe. The process is laborious for some that innovative
distillers have decided to create a corn mash recipe that requires little
standing and stirring.
Below
is a recipe that requires no boiling. However, it does not mean that no cooking
is involved. Essentially, heat is applied for a long time period in order to
turn the corn in a gelatinous state. Stirring is still necessary but not as
much. This recipe was developed for a 12 pound grain bill along with six
gallons of liquid with the sparge and backset used from a previous wash.
First step: The
pre-soaking process requires that you boil one and a half gallon of backset
making sure to add this to all grains other than the malt. Include cold water
in order to decrease the temperature to 150 to 155 degrees F. Then, add half a
teaspoon of alpha. Stir it well and seal off the bucket. Allow it to sit for
two days.
Using
the backset has been said to help the acid break the starches loose. Adding
alpha helps the corn from converting to a solid mass and instead produce a
gooey thick porridge that could be removed easily from the bucket.
Second step: Bring the
sparge water to a boil and power off the heat. Add in two teaspoons of gypsum
and Epsom salt (just a pinch). These assist the enzyme to do its work. Then,
include the grains that have been pre-soaked and stir well. Expect the
temperature to drop to 150 degrees F.
Add
a pound of malted grain and continuously stir. Allow it to sit for a minimum of
thirty minutes in order for malt to be converted to starch. This also keeps the
mash from being thick and stick to the pot. It also removes the possibility of
scorching.
Third step: For the mash
to achieve a good gelatinous state, it is important to elevate the temperature.
The mash could be brought up to a temperature of 200 degrees F. Initially, turn
the temperature to 165 to 175 F, then allow it to rest for at least thirty
minutes. Then, increase the temperature to 200 degrees F and allow it to rest
anew for another thirty minutes.
Corn
turns to gelatin at a temperature of 144 to 168 degrees F thus boiling is not
required, yet a higher temperature is. During the stages of rest, try to stir
the concoction every five to ten minutes to allow any suspended corn off the
pot’s bottom.
Fourth step: Transfer the
mash to a 6.5 gallon bucket and add in three cups of cold water. The process of
gelatinization continues as you see the mash cool and thicken. When the temperature
reaches 156 to 158 degrees F, add in a tablespoon of alpha to make the mash
thin thus allowing the malted grains to be easily stirred. At a temperature of
150 degrees F, add in the malted grains and insulate the batch to keep the
temperature at 140F for at least two hours. Once the temperature drops below
130 F, separate the grain off and cool to pitching temperatures.
Take
note that though the process if considerably lengthy, it does beat having to
stand and stir for an hour or two more.
About the Author:
Jason Stone is the owner of Whiskey Still, a company which manufactures different still products such as whiskey still and moonshine still. The company is located at Houston, Texas. They provide quality and effective products for Scotch, Rum, Bourbon, Cognac, Schnapps, Tequila and Vodka production. stills for sale at reasonable prices. That's Whiskey Still. Co.
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